EQUIPMENT - Serbial

We are equipped with a brand new machines.
Our range includes basic, manual-operation machines as well as complex, state-of-the-art profile machining centres with CNC control.
Moreover, we offer all of the other components you need for setting up efficient, safe and ergonomic production lines, including assembly equipment, roller conveyors, transport trolleys, glazing units and tools.
Our machines and operating equipment have a modular design and all components are compatible with each other.
This gives you the flexibility you need to adapt your production equipment at any time to suit the growing demands of your enterprise – all from a single source.

OUR EQUIPMENT

Double mitre saw DG 104

Description

The optimal double mitre saw for series production as well as for special applications
The universal pivoting and tilting of both saw heads allows cutting of
high and wide profiles as well as every type of compound mitre. Consequently,
many profiles can be cut without support blocks
External-dimension cuts possible for all cutting variants. Consequently, no complicated length calculations are necessary.
This is a big advantage when cutting special angles
Pivoting range with digital angle display
Safety hoods
Equipped with saw blades as standard
Equipped with digital display E 111 as standard
Pulsed coolant system

Technical specifications

Minimum cutting length at 90° 350 mm
Minimum cutting length tilted at 45° 350 mm
Pivoting range inwards 90° - 45°
(up to 22.5° manual with digital display)
Pivoting range inwards pneumatically 90° - 45°
For cutting range, see cutting diagram
Saw blade diameter 420 mm
Saw blade speed 2,800 rpm
Power supply 230 / 400 V, 3~, 50 Hz
Power output per motor 4 kW
Compressed air supply 7 bar
Air consumption per working cycle 40 l without spraying, 64 l with spraying

Cutting length variants

3,000 mm
4,500 mm
6,000 mm

Options

DG 104 M machine base made of steel sheet
(Cutting length 4,500 mm, 6,000 mm)
Profile lifting bars
Software for E 580: Software module for chop and oversize length cuts
Mobile or automatically retractable workpiece supports
Material clamping units
Transom stop and lead-cut stop
Label printer for variants with E 355 and E 580
Exhaust connectors, extraction system
Clock system
Roller conveyors
Saw blades
High performance cutting fluid

Length stop and measuring system AMS 200

Description

For cutting aluminium profiles to length accurately
For mounting on all single-head saws (right-hand side)
Stop carriage can be folded back for positioning of profiles
Automatic retraction unit: No re-cutting by the saw blade (option)
Patented rail and carriage system

Length variants

3,000 mm
4,500 mm
6,000 mm
Special lengths on request
Variant for left-hand attachment on request

Technical specifications

Absolute measuring system, independent of drive
Pneumatic locking at position
PC with Windows OS for operating the machine
4 USB interfaces
8.4"-colour display with background lighting
4 serial RS 232 interfaces
Power supply 230 V, 1~, 50/60 Hz
Network connection RJ45, 10/100 Mbit
Membrane keyboard and hand wheel for navigation through the operation menus
Ports for connecting additional keyboard and mouse
Positioning accuracy +/- 0.1 mm per metre

Triple-spindle copy router KF 178/10

Description

The ideal machine for economical door manufacturing
For routing lock cylinders and round rosettes (safety locks) in profile
systems or multi-chamber profiles with large dimensional depths
Three copy routing units which operate completely independently
Separate control of the horizontal and vertical router heads
The workpiece is clamped upwards towards the contact surface of the lock, which eliminates the need for readjustment of the machine for the backset when working with profiles of different heights
The “Spindle Lock” feature makes tool changing easy
Flexible back-stop system with support rollers and adjustable folding stops

Technical specifications

Top routing unit:

Cutting range using stops or copy templates 340 x 100 mm
Travel 110 mm

Bottom routing unit:

Cutting range using stops or copy templates 240 x 85 mm
Travel at front 95 mm
Travel at back 45 mm

Spindle speed 12,000 rpm
Clamping range for profiles 115 x 100 mm
Power supply 230/400 V, 3~, 50 Hz
Power output per motor 0.74 kW
Compressed air supply 7 bar
Air consumption per working cycle 12 l without spraying, 24 l with spraying
Length 980 mm, depth 1,250 mm, height 1,610 mm, weight 360 kg

Options

Copy templates
Copy template blanks
Collets
Stop systems
Routing tools
High performance cutting fluid

Corner crimper EP 124

Description

For pressing profiles with large dimensions with the highest quality requirements
The machine is easy to adjust and operate and has short changeover times due to a new blade-changing system
Extremely high pressing force due to large-volume bellows cylinder (maintenance free)
With retractable, hydro-pneumatically controlled counter bearing
The specially-designed counter bearing head allows pressing of frames with an inner dimension starting at 150 mm (clear dimension)
The pressing depth can be set separately for each tool carriage
An adjustable pressing blade is also available to compensate for the profile chamber offset (5 to 15 mm as standard, 15 to 35 mm as an option)
Support arms and pressing blades included as standard

Technical specifications

Pressing height 140 mm
Pressing force 70 kN (7 t)
Pneumatic drive
Power supply 230 V, 1~, 50/60 Hz
Compressed air supply 7 bar
Air consumption per work cycle 35 l
Length 1,100 mm, depth 950 mm, height 1,230 mm, weight 534 kg

Options

Support table for pre-assembly and depositing

Lift and turn table HD 3000

Description

Lift and turn table for assembly and gasket insertion

Stable steel construction
Ideal for assembly and gasket insertion
Adjustable height
Inner table height pneumatically adjustable
Inner table can be rotated; with pneumatic fixing brake
Inner table equipped with rubber strips
Outer table with plastic slide bars
4-fold compressed air connection

Technical specifications

Length 3,000 mm
Weight 240 kg
Width 1,300 mm
Load 200 kg
Adjustable height 850 – 1,000 mm
Compressed air supply 7 bar
Travel of pneum. inner table 150 mm
Air consumption approx. 35 l/min.

Options

Outer table also available with rubber strips on request (for aluminium profiles)

Inspection and glazing unit VE 3000

Description

Inspection and glazing unit for glazing and final inspection in individual and serial assembly line production

Stable steel construction
Quick and precise assembly of windows, doors and elements
Precision ensured through parallel clamping bar pressing technique
For glazing and functional checks
For connecting frames and sashes
Opening for weatherboard
Height continuously adjustable
2 pressing bars which fold down and can be moved pneumatically
Easy operation by means of foot switch
4-fold compressed air connection

Technical specifications

Length 4,410 mm
Width 1,180 mm
Height 2,600 mm
Max. clamping width 3,000 mm
Min. clamping width 400 mm
Height adjustment 500 mm
Clamping bar height 2,300 mm
Clamping bar width 120 mm
Lower roller conveyor width 200 mm
Weight 470 kg
Load 200 kg
Compressed air supply 7 bar
Air consumption 35 l

Options

Lead-in rollers, cmpl., right
Lead-in rollers, cmpl., left
Profile protectors for support rollers
Mobility unit
Rails
Tilt adjustment of 0° – 8°

SBZ 140 Profile machining centre

Description

4-axis profile machining centre
Designed for economical and efficient machining of aluminium and thin-walled steel profiles
Standard version with air-cooled router spindle (version with water-cooled router spindle available optionally)
All operations, such as routing, drilling and tapping, are performed while the profile bar is stationary to protect the profile surfaces
Machining with all tools at angles continuously adjustable from -90° to +90°
Automatic clamp positioning with absolute measurement system
The on-board tool magazine ensures that tool changing times are kept short, thereby optimising machining cycles
The magazine can be equipped with eight tools
Up to two rotating angle heads with two different tools are optionally available for double-bar and end machining (0° – 90° – 180° – 270°) (optional)
Two separate working zones enable machining in shuttle operation (optional)
4-axis controller
18.5" colour display, USB ports and network connection
Windows operating system
eluCad

Technical data

SBZ 140

Max. machining length without profile end machining 7,720 mm
Max. machining length with profile end machining 7,600 mm
Traverse path X-axis 7,720 mm
(additional lengths on request), Vmax. 63 m/min.
Traverse path Y-axis 845 mm, Vmax. 60 m/min.
Traverse path Z-axis 620 mm, Vmax. 60 m/min.
A-axis pivoting range -90° 0° +90°
Spindle speed max. 24,000 rpm
Spindle power output 11 kW S1
Direction of machining top / front / rear / (left/right)
Positioning accuracy 0.1 mm/m
Tool holder HSK-63F
Tool changing Tool changer for eight tools,

additional tool positions on request
Tool tray positions in the automatic magazine 8
Angle head max. 2 (optional)
Disc milling cutter diameter 120 mm
Saw blade diameter 180 mm
Clamp positioning automatic
Clamps 4 / 8 / 12 (max. 16)
Software eluCam
Compressed air supply > 7 bar
Power supply 400 V, 3~, 50 Hz, 63 A
Air consumption per minute approx. 180 l/min. with spraying
Total length approx. 11,240 mm
Depth approx. 3,400 mm
Height approx. 2,950 mm
Weight approx. / 7,400 kg

Machining lengths
Max. machining length with profile end machining, 7,600 mm
Max. machining length without profile end machining, 7,720 mm
Tilt adjustment of 0° – 8°

Ahmed

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